煤炭工程 ›› 2025, Vol. 57 ›› Issue (8): 218-224.doi: 10. 11799/ ce202508029

• 装备技术 • 上一篇    

煤矿复杂装备数字孪生几何模型轻量化方法

李波,胡成军,刘宾,潘格格,王树阳,朱晨泽,鲁自横,郝雪弟   

  1. 1. 中煤(天津)地下工程智能研究院有限公司,天津 300121

    2. 中国矿业大学(北京)机械与电气工程学院,北京 100083

    3. 煤矿智能化与机器人创新应用应急管理部重点实验室,北京 100083

  • 收稿日期:2025-03-19 修回日期:2025-05-26 出版日期:2025-08-11 发布日期:2025-09-11
  • 通讯作者: 郝雪弟 E-mail:haoxd@cumtb.edu.cn

Lightweight geometric modeling method for digital twins of complex mining equipment in coal mines

  • Received:2025-03-19 Revised:2025-05-26 Online:2025-08-11 Published:2025-09-11
  • Contact: Xuedi Hao E-mail:haoxd@cumtb.edu.cn

摘要:

数字孪生是实现煤矿智能化开采实时监控与双向映射的核心技术。现有数字孪生创建方法主要基于Unity3D(U3D)、Unreal Engine(UE)等商业软件,完全依赖国外技术输入,并且面向煤矿复杂场景时存在模型体积庞大、网络端实时交互性差的瓶颈。针对上述问题,提出一种基于WebGL的智能化开采工作面三机可视化数字孪生模型轻量化方法。通过融合glTF格式转换与渐进式网格合并算法,在保留关键几何特征(压缩率最高95.3%)条件下, 采用八叉树射线拾取与设备自适应渲染策略,以及硬件性能匹配等多种方法创建复杂装备数字孪生轻量化几何模型,并通过试验验证该方法可有效降低模型初始化及渲染时间,提高渲染帧率,并对主流浏览器具有良好的兼容性,从而为智能化煤矿数字孪生的创建提供一条轻量化、兼容性好、自主产权可控的技术路径。

关键词: 数字孪生 , 模型轻量化 , 渲染优化 , WebGL

Abstract:

Digital twin technology serves as the cornerstone for real-time monitoring and bidirectional mapping in intelligent coal mining. Current digital twin creation methods predominantly rely on commercial software such as Unity3D (U3D) and Unreal Engine (UE), which are entirely dependent on foreign technologies. These approaches face bottlenecks in handling complex coal mining scenarios, including excessively large model sizes and poor real-time interactivity on web platforms. To address these challenges, this paper proposes a lightweight method for constructing a WebGL-based digital twin model of three key machines in intelligent mining faces. By integrating glTF format conversion and a progressive mesh merging algorithm, the method preserves critical geometric features (achieving a compression rate of up to 95.3%) while employing octree-based ray picking, device-adaptive rendering strategies, and hardware-performance matching to create lightweight geometric models for complex equipment. Experimental results demonstrate that this approach significantly reduces model initialization and rendering time, enhances rendering frame rates, and exhibits excellent compatibility with mainstream browsers. This work provides a lightweight, compatible, and self-controllable technical pathway for building intelligent digital twins in coal mining, ensuring both efficiency and intellectual property autonomy.

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